Kiln Upgrade

for Barrett Burston Malting Company

Building on a long-standing relationship, CPR was selected to deliver the electrical and automation scope for Barrett Burston's new Kiln and storage facility.

Industrial Electrical Services Automation & Control Systems High Voltage Installations

Industrial kiln electrical upgrade featuring 690V VSDs and PLC automation by CPR Electrical for Barrett Burston

Overview

To modernise production, we designed and installed a sophisticated electrical system including high-power VSDs, PLC automation, and a new switch room. The project integrated seamlessly with the existing plant, ensuring continuous full-scale production.

Scope of Work

Upgrade of electrical infrastructure and structured data cabling
Installation of new PLCs for advanced process control
Integration of 690V 600kW VSDs for main fan motors
Installation of conveyors, sensors, and pneumatic controls
Supply of a 35-pole slip ring and new Switchroom/Kiosks
Power quality surveys and thermal imaging validation

690V variable speed drive installation for Barrett Burston kiln upgrade by CPR Electrical

New switchroom electrical infrastructure installed for Barrett Burston kiln automation project

PLC control system and automation panel for Barrett Burston industrial kiln upgrade Perth

Challenges & Solutions

Challenge

The kiln upgrade was executed during the COVID-19 pandemic, presenting unique resource availability, travel restriction and workplace safety challenges. Additionally, all works were conducted within a live malting plant environment where production continuity was essential, requiring strict safety protocols, hot work permits and careful coordination with plant operations staff to manage risk across the active facility.

Solution

CPR leveraged our third-party OHS accreditation (AS45001:2018) to manage safety rigorously throughout the pandemic-affected project. A 24-hour breakdown service and detailed cutover planning ensured the project momentum continued despite external disruptions. Our team implemented COVID-safe work practices, staggered crew schedules and maintained clear communication with Barrett Burston's management to deliver the kiln upgrade on schedule while protecting both our crew and the client's workforce.

Project Outcome

The upgrade was a resounding success, completed on time and within budget with Zero Lost Time Injuries (LTI). The new kiln operates with optimised energy efficiency and reliability.