Kiln Upgrade
for
Barret Burston Malting Company
Building on a long-standing relationship, CPR was selected to deliver the electrical and automation scope for Barrett Burston's new Kiln and storage facility.
Overview
To modernise production, we designed and installed a sophisticated electrical system including high-power VSDs, PLC automation, and a new switch room.
The project integrated seamlessly with the existing plant, ensuring continuous full-scale production.
Scope of Work
• Upgrade of electrical infrastructure and structured data cabling
• Installation of new PLCs for advanced process control
• Integration of 690V 600kW VSDs for main fan motors
• Installation of conveyors, sensors, and pneumatic controls
• Supply of a 35-pole slip ring and new Switchroom/Kiosks
• Power quality surveys and thermal imaging validation
Challenges & Solutions
Challenge
The project was executed during the COVID-19 pandemic, presenting unique resource and safety challenges. Additionally, works were conducted within a live plant environment, requiring strict safety protocols.
Solution
We leveraged our third-party OHS accreditation (AS45001:2018) to manage safety rigourously. A 24-hour breakdown service and detailed cutover planning ensured the project momentum continued despite external disruptions.
Project Outcome
The upgrade was a resounding success, completed on time and within budget with Zero Lost Time Injuries (LTI). The new kiln operates with optimised energy efficiency and reliability.
Key Project Details
• Client: Barret Burston Malting Company
• Location: Welshpool
• Industry: Food production & processing
• Project Type: Industrial Electrical Services
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Contact us today to discuss your electrical project, maintenance program, or complex project works, servicing Perth, Bunbury, and all of Western Australia.
Fully Licensed & Insured
24/7 Emergency Support
Industrial & Remote Site Ready
LVR/CPR Trained & Certified
20+ Years Experience
AS45001:2018 Accredited
Perth
Bunbury
South West
Pilbara
Goldfields
Regional WA